Calculation method
Calculation
RPM = SFM × 12 ÷ (π × Cutter Diameter)IPM = RPM × Effective Flutes × Chip LoadMRR = Axial DOC × Radial WOC × IPMUse values in the units shown by the calculator. Inputs must be positive and physically meaningful.
Cutting speed for an end mill
Cutting speed is set at the cutter circumference. Use the end mill's cutting diameter with the SFM recommended for its substrate, coating, geometry and work material. Do not carry one material value across every carbide or HSS tool.
Material group and tool geometry
Material group matters because machinability, hardness and heat behavior change the useful SFM and chip load range. Tool geometry matters just as much: flute count, helix, coating, edge preparation and chip space affect the usable feed.
How to calculate end mill feed rate
Once RPM is known, multiply it by the number of effective cutting teeth and chip load per tooth. The calculator also multiplies IPM by axial and radial engagement to estimate MRR for a rectangular cut.
What the result does—and does not—tell you
RPM and IPM are deterministic from the inputs. MRR is a volume-rate estimate. None of those outputs model chatter, tool deflection, chip thinning, spindle torque or thermal limits, so validate the programmed cut against the toolmaker's application data.
Methodology, standards and validation
MachiningCalc separates deterministic math from cutting-data recommendations. The calculator performs the geometry and unit relationships; the correct starting cutting data still depends on the tool, work material, coating, machine and setup.